HyVera launches hydrogen on demand and plans two production sites

The majority-Indigenous-owned Canadian manufacturer HyVera Distributed Energy is introducing an eCat pellet that instantly produces ultra-pure green hydrogen without external electricity and is counting on two pilot plants to simplify industrial supply.

Share:

Subscribe for unlimited access to all the latest energy sector news.

Over 150 multisector articles and analyses every week.

For less than €3/week*

*For an annual commitment

*Engagement annuel à seulement 99 € (au lieu de 149 €), offre valable jusqu'au 30/07/2025 minuit.

HyVera Distributed Energy, a new Canadian company with majority Indigenous ownership, announced its launch on June 26. According to CNW, the company aims to disrupt the hydrogen value chain by marketing an on-site generation solution called Hydrogen-on-Demand (H2oD). At the heart of the process is the eCatalyst (eCat) pellet, developed…

HyVera Distributed Energy, a new Canadian company with majority Indigenous ownership, announced its launch on June 26. According to CNW, the company aims to disrupt the hydrogen value chain by marketing an on-site generation solution called Hydrogen-on-Demand (H2oD). At the heart of the process is the eCatalyst (eCat) pellet, developed by the US-based EnviroGroup with the United States Department of Defense. HyVera says the innovation produces 99.999 % pure hydrogen at the point of use, with no cryogenic compressor and no electrical input.

Process and technical characteristics
The dry, non-toxic pellet releases gas as soon as it is mixed with water at low pressure. The absence of rare earths and external energy limits resource consumption and reduces logistical constraints. The granules are described as stable, lightweight and suitable for general freight, paving the way for a distribution model comparable with conventional fuels. HyVera believes this advantage tackles directly the triple challenge of storage, transport and cost that still hampers uptake of the vector.

To support the ramp-up, the company plans two eCat production units in British Columbia and Nova Scotia. The sites, whose size has not been detailed, will initially target regional outlets in power generation, heavy-duty fleets and port terminals. HyVera is also preparing demonstration programmes with several industrial partners to verify economic performance in real conditions. CNW reported on June 26 that the first commercial volumes could leave the lines as early as next year, subject to regulatory approvals.

Financing and expected returns
Rich Robillard, chief executive officer of HyVera, said the approach “fills a critical gap in the country’s hydrogen strategy”. He referred to the continued reliance on diesel in remote communities and the need for a decentralised solution capable of securing energy supply. The company has not disclosed the precise budget for the future plants but says it is targeting a production cost below that of large-scale electrolysis projects. Robillard added that each facility should offer a return on investment of less than five years through pellet sales to industrial users.

David Mucciacciaro, chief commercial officer of Ballard Power Systems, welcomed an innovation “likely to improve the total cost of ownership of fuel-cell technologies”. He said reducing logistics expenditure would broaden the gas’s scope to heavy transport and high-temperature heat processes. HyVera estimates the project will create skilled local jobs and strengthen energy sovereignty, without relying on existing export infrastructure. Discussions with potential customers already cover multi-year supply contracts, signalling market interest for flexible on-site production solutions.

Perspectives and timeline
The commercial validation phase is due to start in the second half of the year, with mobile units destined for off-grid mining operations. HyVera is simultaneously finalising the standardisation of its cartridges to obtain Transport Canada certification for domestic shipments. Management expects the first framework agreements to be signed before the financial year-end, enabling a gradual roll-out to other provinces. EnviroGroup says it is examining the possibility of regional licences to extend the technology’s reach beyond the North American market.

Transition Industries assigns Bonatti to build core infrastructure for Pacifico Mexinol, a strategic methanol complex in Mexico poised to become a major global player.
GeoPura has acquired key assets from Green Hydrogen Systems and opened a subsidiary in Denmark to support its expansion in hydrogen electrolyser production and maintenance.
BP and Fortescue withdrawals reveal gap between promises and economic reality in the sector, despite 22.7 billion Australian dollars in government incentives.
Endua, an Australian technology company, has received $4.88mn in public funding to strengthen its capacity to produce modular hydrogen electrolysers, supporting the expansion of local supply chains and industrial development within the hydrogen sector.
HydrogenXT secures a $900mn agreement with Kell Kapital Partners Limited to develop the first ten local zero-carbon blue hydrogen plants along key logistics corridors in the United States.
Elogen completes delivery of a 2.5 MW proton exchange membrane electrolyser for the Baseload Power Hub, linked to the Hollandse Kust Noord offshore wind farm and operated by CrossWind joint venture.
Fotowatio Renewable Ventures joins forces with Envision Energy for the H2 Cumbuco project, aiming for a 500MW green ammonia plant targeting Brazilian, European, and Asian markets.
Element 2 strengthens its partnership with HRS to install a mobile hydrogen station in Glasgow, as part of its expansion strategy for its refuelling network in the United Kingdom and Ireland.
Global hydrogen development, supported by more than 1,500 ongoing projects and significant investments, is driving strong demand for insurance coverage, with potential estimated at over USD3bn in annual premiums by 2030.
ArcelorMittal Brazil begins a collaboration with Utility Global to develop a clean hydrogen project using the patented H2Gen system, aimed at producing up to 3 tons per day at the Juiz de Fora plant.
ENERTRAG announces the acquisition of a plot in Prenzlau to install a 130 megawatt green hydrogen production unit, with a planned investment of €300 mn, thereby supporting the regional economy and local industrial sector.
H2APEX Group SCA has completed a EUR30mn ($32.5mn) capital increase to finance the acquisition of HH2E Werk Lubmin GmbH and support the development of its hydrogen project in Germany. —
Next Hydrogen launches the largest onsite clean hydrogen production and distribution station in Ontario, capable of supplying up to 650 kg per day for powering fuel cell forklifts.
A 5,500-horsepower harbour vessel was bunkered with green ammonia at the Dalian terminal, marking the creation of a full value chain for this fuel and a technical milestone for the maritime sector.
Air Liquide begins construction of the ELYgator electrolyser in Rotterdam, a 200 MW project, supported by the Dutch government and an investment exceeding €500 mn.
A pilot project in Germany aims to produce green hydrogen at sea directly from untreated seawater on offshore wind farms, using marine bacteria and robust materials.
BP withdraws from the Australian Renewable Energy Hub, a major renewable hydrogen and ammonia project in the Pilbara region, marking a new stage for energy investments in Australia.
Next Hydrogen raises CAD1.5mn from its management and a commercial lender to strengthen its cash flow and retain teams, while maintaining its review of financial and strategic solutions.
The first European citizen funding campaign dedicated to green hydrogen enabled Lhyfe to collect €2.5mn from nearly 1,200 investors, strengthening the development of new sites in France and Germany.
In the face of renewable energy intermittency, Power-to-Hydrogen-to-Power (PtP) technology could revolutionize energy storage. However, its adoption still depends on cost reduction and efficiency improvements.

We are making technical adjustments to our item access system.
Temporary display or access problems may occur.
Thank you for your understanding.

Consent Preferences