U.S. Solar Production Soars, but Challenges Persist in Expanding Capacity and Supply Chains

Thanks to the Inflation Reduction Act and a surge in solar installations, U.S. solar production capacity has skyrocketed, but uncertainties around supply chains and costs are slowing sustainable growth.

Share:

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

Since the adoption of the Inflation Reduction Act (IRA) by President Joe Biden in August 2022, the momentum of solar energy in the United States has seen an unprecedented acceleration. This massive financial support plan has quintupled the country’s solar panel production capacity. At the same time, solar capacity additions have dominated the energy sector throughout 2024, accounting for 99.6% of new installations in August of this year, according to data from the Federal Energy Regulatory Commission (FERC).

A Boom in Domestic Production

The U.S. now has over 45 GW of solar module manufacturing capacity, sufficient to meet a large part of national needs by 2025. This growth is supported by substantial investments: $34 billion has been poured into solar factories across the country, creating nearly 40,000 jobs, according to the Solar Energy Industries Association. Major players such as First Solar and Hanwha Q Cells USA have opened new plants, significantly increasing their national production capacity.

At the same time, solar energy has become the top source of new energy capacity in the U.S., with 16,546 MW installed between January and August 2024. Forecasts from S&P Global Commodity Insights indicate that solar could add 36 GW of front-of-meter (FOM) capacity this year and continue dominating capacity additions through at least the end of the decade.

Persistent Supply Chain Challenges

Despite this growth, several critical segments of the U.S. solar supply chain remain underdeveloped. The U.S. struggles to produce silicon ingots, wafers, and crystalline cells, which are essential for manufacturing solar panels. This shortage could create a bottleneck in the production chain, forcing U.S. companies to continue importing these components from Asian countries, particularly China and South Korea.

Domestic production costs also remain higher compared to imports, raising questions about the long-term viability of U.S. factories. Some industry players are calling for increased protection through tariffs on foreign solar products, while others believe such measures could slow the sector’s growth.

An Uncertain but Promising Solar Future

The future of U.S. solar production is partly tied to political issues. The results of the upcoming elections may determine the future direction of policies supporting domestic production and tariffs on imports. For now, companies like First Solar and Qcells continue to invest heavily in the U.S., strengthening the country’s position in renewable energy.

By 2027, FERC predicts that solar capacity could reach 91 GW, representing about 15% of the country’s installed capacity. With the gradual shutdown of coal and natural gas plants, renewable energies—primarily solar and wind—are expected to account for over 36% of installed capacity in the U.S., radically transforming the national energy mix.

UK-based manufacturer Awendio Solaris plans to build a 2.5 GW solar industrial platform, expandable to 5 GW, in Quebec, targeting North American markets with a 100% regional supply chain.
Technique Solaire has secured €40mn ($43.5mn) in junior debt from BNP Paribas Asset Management to structure two solar portfolios totalling 392 MWp across France, Spain and the Netherlands.
EDF Power Solutions UK has appointed METLEN to lead engineering and construction for the 400MW Longfield solar farm in Essex, with commissioning scheduled for 2030.
Independent power producer Neoen has secured six agrivoltaic projects totalling 124 MWp, reinforcing its position as the leading winner in French solar tenders since 2021.
As the photovoltaic industry enters a phase of deep restructuring, the duel between TOPCon 4.0 and heterojunction technologies is redefining manufacturers’ margins. In 2026, reducing production costs becomes the primary strategic lever for global market leaders.
JA Solar and Trinasolar top Wood Mackenzie’s latest semiannual ranking despite a sector-wide net loss of $2.2 billion. Industrial leaders are strengthening their grip on global photovoltaic module supply through rigorous financial discipline.
BayWa r.e. has finalised the sale of a 46 MW floating solar park, the country’s largest, to a Dutch public-local consortium, marking a new step in the decentralised structuring of the solar market in the Netherlands.
The ATUM Solar industrial complex, located in Ain Sokhna, will include three factories—two of 2 GW capacity—backed by a $220mn investment from an international consortium.
AMEA Power has completed the commercial commissioning of a 120 MWp solar project in Kairouan, marking a national first in Tunisia for a renewable energy installation of this scale.
The Gerus plant becomes the first solar installation in Namibia to sell electricity directly on the Southern African Power Pool regional market.
Japanese conglomerate Tokyu teams up with Global Infrastructure Management and Clean Energy Connect to build 800 low-voltage solar plants totalling 70MWDC, under an off-site power purchase agreement for its facilities.
T1 Energy has begun construction of a solar cell facility in Milam County, Texas, representing an investment of up to $425mn, aimed at strengthening U.S. industrial autonomy in the photovoltaic supply chain.
Voltalia has started building a 43-megawatt hybrid plant in Sainte-Anne, combining solar, battery storage and bioenergy to meet growing electricity demand in western French Guiana.
Masdar’s exit ends ReNew Energy's privatisation attempt, despite offer rising to $8.15 per share.
California surpassed 52.3% of electricity from renewables and large hydro in 2024, marking a major energy milestone while increasing pressure on storage, permitting and curtailed production.
European Energy France has secured two wins in tenders issued by the French Energy Regulatory Commission for its agrivoltaic parks in Saint-Voir, with a combined capacity of 14.3 MWp and commissioning expected by late 2027.
TotalEnergies will supply Google with 1TWh of renewable electricity from a 20MW solar plant in Malaysia under a 21-year power purchase agreement.
Enviromena secured approval for its Fillongley solar farm after a local council’s refusal was overturned, despite conflicts of interest tied to public funds used to oppose the project.
According to Wood Mackenzie, the global solar inverter market will face two consecutive years of contraction after record shipments in 2024, driven by regulatory tensions in China, Europe and the United States.
The UK government has assigned a GBP135mn ($180mn) budget for solar energy in its seventh CfD auction round, aiming to support up to 4 GW of installed capacity.

All the latest energy news, all the time

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.