NextStar Energy starts energy storage battery production in Windsor this November

NextStar Energy begins lithium-ion battery production for energy storage systems (ESS) in its Windsor plant this month, expanding its operations beyond electric vehicle batteries.

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NextStar Energy, Canada’s first large-scale lithium-ion battery manufacturing facility, is expanding its operations with the launch of energy storage system (ESS) battery production starting this November. This new production line, added to the existing electric vehicle battery manufacturing, will be based in the Windsor facility, a key site for the company’s industrial expansion.

A new direction towards the energy storage market

NextStar Energy is incorporating Lithium Iron Phosphate (LFP) chemistry into its production, a technology particularly suited to large-scale energy storage needs. This strategic move complements the existing Nickel Manganese Cobalt (NMC)-based battery production, used mainly for electric vehicles. By offering both chemistries, NextStar is well-positioned to meet the growing demand in the ESS market while continuing to supply its partners LG Energy Solution and Stellantis for electric vehicle batteries.

The global energy storage market is experiencing strong growth, driven by increased demand for grid stability and the rise of AI-powered data centers. This expansion is seen as a strategic opportunity for NextStar to strengthen its presence in the energy storage and electrification technologies sector, particularly in North America.

A local response to global industrial challenges

In addition to the vehicle battery production capabilities, the Windsor facility has added equipment dedicated to energy storage. To support this expansion, NextStar has invested in advanced technical training for its employees. Over 1,000 people have been hired to date, many of whom have participated in the “Battery Boost” program, developed in partnership with Invest WindsorEssex and Palette Skills. This program combines virtual reality simulations and hands-on training, tailored to the energy storage industry’s requirements.

Danies Lee, CEO of NextStar Energy, emphasizes that the company’s ability to rapidly respond to market demands reflects its flexibility and commitment to sustainable innovation. Thanks to a highly skilled team, the company is ready to begin mass production in the coming weeks.

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