Economics of Shale Projects: Rising Costs of Oil Production

The continued increase in development costs of upstream oil projects is testing the economic viability of new oil production. A recent study by Rystad Energy reveals an increase in breakeven costs, while still remaining below current oil prices.

Share:

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25£/month*

*billed annually at 99£/year for the first year then 149,00£/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2£/month*
then 14.90£ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

The cost of developing new upstream oil projects continues to rise due to ongoing inflationary pressures and persistent supply chain issues. According to new research from Rystad Energy, the average breakeven cost of a non-OPEC oil project has reached $47 per barrel of Brent crude, marking a 5% increase over the past year alone. Despite this rise, breakeven costs remain below current oil prices.

Offshore deepwater and shale projects remain the most economical sources of supply, while oil sands remain the most expensive. By analyzing breakeven costs, it is possible to estimate the amount of crude oil that will be delivered in the future based on the economic viability of different supply sources. The new research suggests that, despite rising costs, an increase in supply is likely by 2030, primarily driven by production from OPEC countries, where costs are low and resource potential is high.

Evolution of Breakeven Costs

The new equilibrium oil price for a demand of 105 million barrels per day in 2030 is estimated to be around $55 per barrel. The research includes a detailed global cost-of-supply analysis for remaining liquid resources, divided into producing and non-producing fields. The non-producing fields are further divided into different supply segment groups. The report found that onshore Middle East is the cheapest source of new production, with an average breakeven price of just $27 per barrel. This segment also boasts significant resource potential.

Production Segments and Economic Viability

The offshore shelf segment follows with a cost of $37 per barrel, then offshore deepwater at $43 and North American shale at $45. Conversely, oil sands breakeven costs average $57 per barrel, reaching up to approximately $75 per barrel. The rise in breakeven prices reflects increasing cost pressures in the upstream industry, posing challenges to the economic feasibility of some new projects.

Future Perspectives on Oil Supply

However, certain segments, notably offshore and shale, continue to offer competitive costs, ensuring that supply can still be maintained to meet future demand. Managing these cost increases will be crucial to sustaining long-term production growth.

Impact of Corporate Strategies on Supply

From 2014 to 2020, shale and OPEC were the clear winners, with each segment reducing its breakeven price and increasing potential volumes. Since 2020, the potential supply from shale has decreased, and shale production is now expected to reach around 22 million barrels per day by 2030, including natural gas liquids (NGL). This reduction is due to a shift in company strategy, with more cash being paid out to investors and industry consolidation.

CO₂ Emissions Analysis

Beyond breakevens, the average payback period for new projects, internal rate of return (IRR), and carbon dioxide (CO₂) intensity are vital metrics for evaluating the economics of oil development. The shale sector has a payback period of just two years, assuming an average oil price of $70 per barrel, demonstrating how quickly operators recover their investments. In contrast, the payback period is close to 10 years or more for other supply segments.

Shale also leads in terms of IRR, with an estimated IRR of around 35% in the same average oil price scenario. Conversely, oil sands, the most expensive supply source, have the lowest IRR at approximately 12%.

Environmental Considerations

Over the past three years, the average CO₂ intensity for shale has been 14 kilograms per barrel of oil equivalent (kg per boe), while offshore deepwater has a slightly higher average CO₂ intensity of 15 kg per boe. The oil sands sector remains behind other segments, with future estimated emissions around 70 kg per boe.

The carrier uses mass balance and Book & Claim allocation to test demand, structure certified revenues, and prepare domestic capacity targeted for 2026 amid already intensifying regional competition.
LanzaTech has signed revised agreements with LanzaJet’s shareholders, increasing its equity stake and extending its technology licensing rights through 2031.
Enilive aligns conversions in Italy, hubs in Asia and U.S. diversification, with rising HVO margins, integrated pretreatment and HVO/SAF offtakes tied to European requirements, supporting volumes, site utilization and operational guidance.
Buffalo Biodiesel CEO Sumit Majumdar expands his reach in private equity by joining Verite Capital Partners, a firm focused on backing growth companies and underserved markets.
During his visit to Tokyo, the SCZONE chairman presented industrial and logistics projects aimed at establishing the Suez Canal as a regional hub for alternative fuels and supply chains.
MPs rejected in the Finance Committee the removal of tax benefits on B100 and Superethanol-E85 proposed in the 2026 budget bill, deferring the measure to the plenary debate.
The two partners finalise agreements to industrialise an eMethanol production site in Umeå, with commissioning scheduled for 2028 and a target of capturing 150,000 tonnes of CO₂ annually.
Brazilian producer Sigma Lithium has been included in a thematic index by Morgan Stanley grouping US-listed companies considered essential to national security and strategic supply chains.
The rise of data centres, electrification, Asian industrialisation and military spending are reshaping global copper market dynamics, while insufficient mining investment could increase price volatility.
Energy logistics firm Exolum launches the UK’s first independent sustainable aviation fuel blending site, supporting a nationwide network expected to supply up to 65,000 flights per year.
French biofuel stakeholders denounce a tax hike on B100 and E85 announced in the 2026 draft budget, which they say threatens their income and the industrial balance of local areas.
Ahead of COP30, four major economies commit to regulating the increase in sustainable fuel production and consumption by 2035.
The 2026 draft budget proposes eliminating tax incentives for B100 and E85 fuels, prompting opposition from agricultural unions concerned about the economic impact on the biofuel sector.
Airlines for Europe warns of insufficient sustainable fuel production in Europe and requests a delay in regulatory obligations if the European Commission does not act swiftly.
Spanish producer Moeve becomes the first external SAF supplier to join Shell’s blockchain-based platform designed to expand low-emission jet fuel adoption.
LIFT Power has completed the first phase of baseline studies for the Yellowknife lithium project, a key step toward permitting and long-term mine planning.
Global demand for biofuels is driving a sharp increase in used oil imports to Europe and the United States, straining global feedstock supply chains, according to the International Energy Agency.
Singapore’s gasoil and kerosene inventories reached a three-month high after a sharp weekly drop in net exports, supported by a marked increase in imports from Northeast Asia.
Trader Alkagesta opens a new biofuels trading desk in Geneva, targeting European market growth and consolidating its investments in alternative fuels.
The Indonesian government plans to mandate a 10% bioethanol blend in gasoline to reduce fuel imports and support the local ethanol industry.

All the latest energy news, all the time

Annual subscription

8.25£/month*

*billed annually at 99£/year for the first year then 149,00£/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2£/month*
then 14.90£ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.