U.S. Solar Cell Manufacturing Reaches a Historic High in 2024

With 40 GW of manufacturing capacity and favorable policies, the U.S. solar industry resumes cell production, marking a key milestone in the energy transition.

Share:

Gain full professional access to energynews.pro from 4.90€/month.
Designed for decision-makers, with no long-term commitment.

Over 30,000 articles published since 2021.
150 new market analyses every week to decode global energy trends.

Monthly Digital PRO PASS

Immediate Access
4.90€/month*

No commitment – cancel anytime, activation in 2 minutes.

*Special launch offer: 1st month at the indicated price, then 14.90 €/month, no long-term commitment.

Annual Digital PRO Pass

Full Annual Access
99€/year*

To access all of energynews.pro without any limits

*Introductory annual price for year one, automatically renewed at 149.00 €/year from the second year.

U.S. solar cell manufacturing, which had been dormant since 2019, has made a significant comeback in the third quarter of 2024. According to the U.S. Solar Market Insight Q4 2024 report, published by the Solar Energy Industries Association (SEIA) and Wood Mackenzie, five new or expanded factories located in Alabama, Florida, Ohio, and Texas have brought the country’s total solar module production capacity to nearly 40 GW.

The third quarter of 2024 also saw the addition of 9.3 GW of new manufacturing capacity, a record for the U.S. solar sector. This development is largely attributed to the impact of federal policies and substantial private investments, which have not only bolstered the nation’s energy security but also created thousands of jobs.

Solar Installations on the Rise

In terms of installations, the U.S. added 8.6 GW of new solar electricity generation capacity in the third quarter, representing a 21% increase compared to the same period last year. This figure sets a new record for a third quarter in the solar industry’s history. The utility-scale segment continues to dominate the market, with 6.6 GW of new projects coming online. Companies and utilities are ramping up their investments to meet growing demand for clean energy. At the same time, commercial and community solar markets have also shown strong growth, with year-over-year increases of 44% and 12%, respectively.

Texas Leads the Solar Transition

Texas remains a key player in solar energy development, adding 2.4 GW of new capacity in the third quarter, accounting for 26% of the nation’s solar installations in 2024. Florida follows closely, with a growing adoption in residential solar: nearly 30,000 households have installed solar systems this year. Over the past two years, approximately 1.4 million American households have leveraged federal incentives to lower their energy costs through solar energy. This trend highlights the direct impact of incentive programs, such as federal tax credits, in driving the energy transition.

Promising Prospects Amid Persistent Challenges

According to Michelle Davis, head of solar research at Wood Mackenzie, the U.S. solar industry is expected to grow by an average of 2% annually through 2029, reaching a cumulative capacity of nearly 450 GW. However, this growth is tempered by challenges such as grid interconnection limitations, a shortage of skilled labor, supply chain constraints, and local policy hurdles. Projections for 2024 suggest that new installations will again surpass 40 GW, with annual volumes of at least 43 GW for the rest of the decade. By 2029, U.S. solar energy could power over 71 million households, cementing the country’s position as a global leader in the energy transition.

Sunrun completed its fifth securitization deal of 2025, bringing non-recourse debt raised in the third quarter to over $1.5bn.
Odyssey Energy Solutions secures $7.5 million from British International Investment to support access to solar equipment under Nigeria’s DARES programme.
The Cameroonian government launches the extension of two solar plants in the Far North, increasing their combined capacity to 64.4 MWp, with support from international investors.
Statkraft has signed an agreement to sell solar and wind assets in India to Serentica Renewables, marking a strategic refocus on Europe and South America.
Independent power producer UNITe has been selected to develop two solar power plants on municipal land in Avèze and Malauzat, following a call for tenders by the French Energy Regulatory Commission.
Solar and storage accounted for 82% of new U.S. power capacity in early 2025, despite federal measures slowing their expansion.
Statkraft France won a 15.5 MWc solar project in Mourmelon-le-Grand during the latest national tender round, bringing its total awarded capacity to nearly 70 MWc in less than a year.
Solar growth in Central Europe has doubled that of the European Union since 2019, reshaping the energy mix and boosting battery manufacturing in the region.
Canadian energy producer Cordelio Power has completed commissioning of its Winfield solar project, a 150 MW facility backed by a 15-year contract with Microsoft and a $313mn structured financing deal.
Platform Anza surpassed its 2024 volume in just eight months, responding to developers’ urgency to secure projects ahead of regulatory and fiscal changes expected in 2026.
US-based AGCO has signed a ten-year virtual power purchase agreement with BRUC, covering a 100 MW solar project in Spain, to secure part of its European energy consumption.
Canadian developer Innergex has won all six projects of the Grenier des Essences portfolio for a total of 85 MW, strengthening its position in France’s ground-mounted solar sector.
Canadian Solar unveils its new low-carbon solar modules integrating heterojunction cells and thinner wafers, achieving up to 24.4% efficiency and a peak power output of 660 Wp.
Elmya Energy and Atlantica Sustainable Infrastructure have created a joint venture targeting 4 GW of renewable energy projects in the United States, focused on the ERCOT and WECC markets.
Louth Callan has completed the Mousam River solar project in Sanford, marking a key milestone in the deployment of utility-scale energy infrastructure across the United States.
The state regulator has approved five new solar power purchase agreements to support growing demand under the CARES programme, targeting industrial and commercial clients.
With the commissioning of the El Carrizo plant, Ecoener surpasses 500 MW in installed capacity and becomes the most active Spanish investor in Guatemala’s energy sector.
Aspen Power has finalised the acquisition of two community solar projects totalling over 1 MWdc in New Jersey, developed by Ecogy Energy, with construction expected to begin shortly.
French developer Tenergie has started work on a ground-mounted solar plant at a former quarry, with expected annual output of 7.6 GWh from 2026.
Octopus Energy strengthens its presence in Spain with three new energy projects totalling 600 MW, powering 2.3 million households and accelerating the expansion of its European renewables portfolio.

Log in to read this article

You'll also have access to a selection of our best content.