U.S. Solar Cell Manufacturing Reaches a Historic High in 2024

With 40 GW of manufacturing capacity and favorable policies, the U.S. solar industry resumes cell production, marking a key milestone in the energy transition.

Share:

U.S. solar cell manufacturing, which had been dormant since 2019, has made a significant comeback in the third quarter of 2024. According to the U.S. Solar Market Insight Q4 2024 report, published by the Solar Energy Industries Association (SEIA) and Wood Mackenzie, five new or expanded factories located in Alabama, Florida, Ohio, and Texas have brought the country’s total solar module production capacity to nearly 40 GW.

The third quarter of 2024 also saw the addition of 9.3 GW of new manufacturing capacity, a record for the U.S. solar sector. This development is largely attributed to the impact of federal policies and substantial private investments, which have not only bolstered the nation’s energy security but also created thousands of jobs.

Solar Installations on the Rise

In terms of installations, the U.S. added 8.6 GW of new solar electricity generation capacity in the third quarter, representing a 21% increase compared to the same period last year. This figure sets a new record for a third quarter in the solar industry’s history. The utility-scale segment continues to dominate the market, with 6.6 GW of new projects coming online. Companies and utilities are ramping up their investments to meet growing demand for clean energy. At the same time, commercial and community solar markets have also shown strong growth, with year-over-year increases of 44% and 12%, respectively.

Texas Leads the Solar Transition

Texas remains a key player in solar energy development, adding 2.4 GW of new capacity in the third quarter, accounting for 26% of the nation’s solar installations in 2024. Florida follows closely, with a growing adoption in residential solar: nearly 30,000 households have installed solar systems this year. Over the past two years, approximately 1.4 million American households have leveraged federal incentives to lower their energy costs through solar energy. This trend highlights the direct impact of incentive programs, such as federal tax credits, in driving the energy transition.

Promising Prospects Amid Persistent Challenges

According to Michelle Davis, head of solar research at Wood Mackenzie, the U.S. solar industry is expected to grow by an average of 2% annually through 2029, reaching a cumulative capacity of nearly 450 GW. However, this growth is tempered by challenges such as grid interconnection limitations, a shortage of skilled labor, supply chain constraints, and local policy hurdles. Projections for 2024 suggest that new installations will again surpass 40 GW, with annual volumes of at least 43 GW for the rest of the decade. By 2029, U.S. solar energy could power over 71 million households, cementing the country’s position as a global leader in the energy transition.

Bluebird Solar is initiating a significant investment plan in Greater Noida to increase its production capacity to 2.5 GW and integrate automated lines powered by artificial intelligence.
TotalEnergies ENEOS has commissioned a 680-kilowatt photovoltaic facility at TechnipFMC’s Johor Bahru site, supplying 20% of the factory’s energy needs under an 18-year power purchase agreement.
Voltalia has been selected for the construction of two photovoltaic plants in Ireland, totalling 92.9 megawatts, further strengthening its presence in the country’s solar infrastructure market.
The latest report from the International Renewable Energy Agency confirms the cost superiority of renewables, but highlights persistent challenges for grid integration and access to financing in emerging markets.
EDP Renewables North America and California Water Service have entered into a 20-year agreement to supply solar energy to a strategic Bakersfield site, reducing grid energy costs by about $1.7mn over the contract duration.
Solar growth in the European Union is seeing its first annual contraction in ten years, following reduced subsidies and shifting budget priorities in several member states.
Scatec secures the development of a 846 MW photovoltaic cluster in the Free State province, with an investment of ZAR13bn ($735mn), following the seventh round of South Africa's REIPPPP programme.
ENGIE has announced the acquisition of 22 distributed solar projects in Pennsylvania, further strengthening its renewable energy expansion strategy while supporting the local economy and enhancing the reliability of the distribution grid.
Estuary Power commissions the Escape Solar and Storage project in Nevada, integrating 185 megawatts of solar capacity and securing enhanced financing from institutional investors to supply electricity to several major players in the leisure sector.
New anti-dumping tariffs and Foreign Entity of Concern (FEOC) restrictions are disrupting the US solar supply chain, while ongoing dependence on China exposes the industry to significant risks, according to Wood Mackenzie.
Sri Lanka and the International Solar Alliance (ISA) have signed a strategic partnership to accelerate solar energy deployment in the country, aiming for 70% renewable energy by 2030.
Sunrun announced the pricing of its $431 million securitization, involving leases and power purchase agreements. This marks the company’s 14th public securitization and its third of 2025.
Resalta has completed the acquisition of Statkraft’s Croatian platform, expanding its presence in renewable energy across Eastern Europe, with a portfolio of projects and a full local team.
Gaia Renewables 1 has acquired a 10% stake in two solar power plants in the Northern Cape, following regulatory approval and financial close, strengthening its portfolio of independent assets.
Dutch firm Gutami Holding has signed a 25-year agreement with Burkina Faso and national utility SONABEL for a 150 MW solar project with 50 MW storage, valued at over €100mn ($109mn).
SOFAZ acquires 49% of a 14-plant solar portfolio held by Enfinity Global in Lazio and Emilia-Romagna, reinforcing its long-term stable investment strategy.
Entech spent €1.4mn to acquire a portfolio of photovoltaic projects under development across southern and central France, marking a first move in its external growth strategy following a recent capital increase.
A guarantee operation orchestrated by the World Bank targets the expansion of distributed energy solutions across nearly twenty African markets, involving a project portfolio led by CrossBoundary Energy and a financial collaboration with Standard Bank South Africa.
Facing chronic power outages, South African households are increasingly turning to solar self-generation, jeopardizing Eskom's pricing model and widening energy-access inequalities between affluent neighborhoods and disadvantaged areas.
Sol Systems has secured a $675mn credit facility to accelerate the development of 500 MW of solar and storage projects in Illinois, Ohio and Texas, backed by an international banking consortium.