U.S. Solar Cell Manufacturing Reaches a Historic High in 2024

With 40 GW of manufacturing capacity and favorable policies, the U.S. solar industry resumes cell production, marking a key milestone in the energy transition.

Share:

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

U.S. solar cell manufacturing, which had been dormant since 2019, has made a significant comeback in the third quarter of 2024. According to the U.S. Solar Market Insight Q4 2024 report, published by the Solar Energy Industries Association (SEIA) and Wood Mackenzie, five new or expanded factories located in Alabama, Florida, Ohio, and Texas have brought the country’s total solar module production capacity to nearly 40 GW.

The third quarter of 2024 also saw the addition of 9.3 GW of new manufacturing capacity, a record for the U.S. solar sector. This development is largely attributed to the impact of federal policies and substantial private investments, which have not only bolstered the nation’s energy security but also created thousands of jobs.

Solar Installations on the Rise

In terms of installations, the U.S. added 8.6 GW of new solar electricity generation capacity in the third quarter, representing a 21% increase compared to the same period last year. This figure sets a new record for a third quarter in the solar industry’s history. The utility-scale segment continues to dominate the market, with 6.6 GW of new projects coming online. Companies and utilities are ramping up their investments to meet growing demand for clean energy. At the same time, commercial and community solar markets have also shown strong growth, with year-over-year increases of 44% and 12%, respectively.

Texas Leads the Solar Transition

Texas remains a key player in solar energy development, adding 2.4 GW of new capacity in the third quarter, accounting for 26% of the nation’s solar installations in 2024. Florida follows closely, with a growing adoption in residential solar: nearly 30,000 households have installed solar systems this year. Over the past two years, approximately 1.4 million American households have leveraged federal incentives to lower their energy costs through solar energy. This trend highlights the direct impact of incentive programs, such as federal tax credits, in driving the energy transition.

Promising Prospects Amid Persistent Challenges

According to Michelle Davis, head of solar research at Wood Mackenzie, the U.S. solar industry is expected to grow by an average of 2% annually through 2029, reaching a cumulative capacity of nearly 450 GW. However, this growth is tempered by challenges such as grid interconnection limitations, a shortage of skilled labor, supply chain constraints, and local policy hurdles. Projections for 2024 suggest that new installations will again surpass 40 GW, with annual volumes of at least 43 GW for the rest of the decade. By 2029, U.S. solar energy could power over 71 million households, cementing the country’s position as a global leader in the energy transition.

West Holdings and Toshiba Energy Systems & Solutions will jointly develop turnkey services for solar power plants and large-scale battery storage, combining construction, grid management and production optimisation.
The Italo-Japanese group Potentia Energy has received environmental clearance for a 1 GW solar and battery hybrid park in New South Wales, estimated at AUD1.3bn ($858.9m).
Symphonics enables photovoltaic operators to access RTE’s adjustment mechanism, offering new profitability in a context of slowdown in the solar sector in France.
Swiss group Axpo has completed a four-plant photovoltaic complex in León province, totalling 200 MWp of capacity, and is preparing its grid connection for early 2026.
Swift Solar begins a strategic collaboration with Plenitude to test its tandem perovskite solar technology at industrial scale, targeting deployment in large-scale photovoltaic projects.
Sojitz plans to deliver a 44.2 MWDC solar plant in Wakayama by December 2027, funded outside the feed-in tariff scheme and aimed at direct power sale contracts.
US tariff measures shake up Indian solar module exports, exposing the industry to structural overcapacity risks and forcing New Delhi to redirect its industrial strategy.
SolarX secures €15mn in senior debt from Afrigreen to refinance solar commercial assets in four francophone countries, consolidating Franco-European financial presence in a strategic and growing market.
STMicroelectronics has signed a 15-year agreement with solar producer TSE to supply 780 GWh of electricity to its French sites starting in 2027.
The rise of residential solar in Pakistan could push some industrial regions into net-negative grid demand as early as next year, prompting a revision of tariffs and liquefied natural gas import contracts.
Global floating solar capacity exceeded 1.8 GW in 2024, driven by utility-scale projects in China, India, Japan and Europe, with sustained growth expected through 2032.
Cypress Creek Renewables begins construction of the Hanson Solar project in Texas, backed by structured financing combining debt and equity, to support the ERCOT grid and supply Meta’s operations.
Facing massive overcapacity, US tariff pressures and rapid technological change, India's solar module sector is preparing for major industrial restructuring dominated by a few integrated groups.
Econergy has connected its 52MW solar project in Resko, Poland, to the grid, supported by a 19-year virtual power purchase agreement signed with Apple.
Green Growth and K2 Holdings begin converting a solar park to an FIP scheme, including battery installation, to improve profitability in a region heavily affected by production curtailment.
Arevon Energy has initiated construction of its first utility-scale solar project in Illinois, with a 124-megawatt capacity and $200mn in private investment to support U.S. energy demand.
French renewable energy producer Neoen has signed an agreement with Plenitude to sell 52 assets totalling 760 MW of capacity on the French market.
A national tool led by ADEME lists agrivoltaic installations across France to support their regulatory oversight, as the sector sees rapid growth following the 2023 law.
The construction site of the future photovoltaic park in La Couvertoirade plans to hire four people in job inclusion, as part of a partnership between VALOREM and the Union Départementale des Structures d’Insertion par l’Activité Économique de l’Aveyron.
Abraxas Power Corp. has launched land reclamation operations for Solar City, a 100-megawatt floating solar project in the Maldives, following environmental approval. The total zone investment exceeds USD187mn.

All the latest energy news, all the time

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.