SoCalGas and EVOLOH reduce electrolyser production costs by 25%.

SoCalGas and EVOLOH improve electrolyzer manufacturing, reducing costs by 25% and increasing production efficiency.

Share:

Production d'hydrogène économique

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

SoCalGas and EVOLOH Inc, a developer of anion exchange membrane (AEM) electrolyzer technologies, recently completed a research project aimed at optimizing hydrogen production. This project, resulting in a reduction in capital costs of around 25%, marks a significant advance in electrolyzer manufacturing.

Technological Improvements

The research project has optimized the manufacture of electrolyzers using available materials and a roll-to-roll production process, thus reducing supply chain constraints. Not only has this method enabled faster, cheaper production, it has also contributed to a 15% increase in the hydrogen production efficiency of EVOLOH’s NautilusTM electrolyzers. This increase in efficiency also means longer equipment life than with traditional techniques, which is crucial for large-scale industrial applications.
Electrolyzers are essential components in hydrogen production, as they separate water into hydrogen and oxygen. EVOLOH’s improvements to its AEM electrolyzers are particularly significant, as they reduce production costs while increasing efficiency, making hydrogen more competitive on the energy market.

SoCalGas’ role

SoCalGas, through its Research, Development and Demonstration (RD&D) program, played a key role in this project, providing funding as well as crucial technical assistance for the development of high-speed coating methods for AEM electrolyzers. EVOLOH’s electrolyzer stacks are compact, modular and scalable up to 24 megawatts, making them ideal for large-scale industrial applications. This scale-up capability is essential to meet the growing demand for hydrogen production in various industrial sectors.
Jawaad Malik, Director of Strategy and Sustainability at SoCalGas, emphasized the importance of these advances, saying that innovative projects like this one significantly reduce the costs and lead times of electrolyser systems, making renewable hydrogen production more competitive with traditional energy sources.

Industrial Deployment

EVOLOH plans to deploy this technology on a larger scale at its new Center of Excellence in Lowell, Massachusetts, with a production target of 3.75 GW per year by 2025 and up to 15 GW in 2027. In parallel, megawatt-scale tests will be launched at EVOLOH’s headquarters in Santa Clara, California, later this year. These tests are essential to validate technological improvements and ensure that electrolyzers can be produced on a large scale while maintaining efficiency gains and cost reductions.
The prospects for industrial deployment of this technology are promising, as it meets a growing need for more economical and efficient hydrogen production solutions. The advances made by EVOLOH and SoCalGas could transform the hydrogen market by offering viable solutions for large-scale production.
The collaboration between SoCalGas and EVOLOH represents a major step forward in hydrogen production. By optimizing electrolyzer manufacturing processes and reducing production costs, these companies are paving the way for wider adoption of hydrogen as a competitive energy source. This initiative illustrates the importance of technological innovation in the energy sector, and the opportunities it offers for improving the efficiency and profitability of energy solutions.

Indian group AM Green has signed a memorandum of understanding with Japanese conglomerate Mitsui to co-finance a one million tonne per year integrated low-carbon aluminium production platform.
Next Hydrogen completes a $20.7mn private placement led by Smoothwater Capital, boosting its ability to commercialise alkaline electrolysers at scale and altering the company’s control structure.
Primary Hydrogen plans to launch its initial drilling programme at the Wicheeda North site upon receiving its permit in early 2026, while restructuring its internal exploration functions.
Gasunie and Thyssengas have signed an agreement to convert existing gas pipelines into hydrogen conduits between the Netherlands and Germany, facilitating integration of Dutch ports with German industrial regions.
The conditional power supply agreement for the Holmaneset project is extended to 2029, covering a ten-year electricity delivery period, as Fortescue continues feasibility studies.
HDF Energy partners with ABB to design a multi-megawatt hydrogen fuel cell system for vessel propulsion and auxiliary power, strengthening their position in the global maritime market.
SONATRACH continues its integration strategy into the green hydrogen market, with the support of European partners, through the Algeria to Europe Hydrogen Alliance (ALTEH2A) and the SoutH2 Corridor, aimed at supplying Europe with clean energy.
Operator GASCADE has converted 400 kilometres of gas pipelines into a strategic hydrogen corridor between the Baltic Sea and Saxony-Anhalt, now operational.
Lummus Technology and Advanced Ionics have started construction of a pilot unit in Pasadena to test a new high-efficiency electrolysis technology, marking a step toward large-scale green hydrogen production.
Nel ASA launches the industrial phase of its pressurised alkaline technology, with an initial 1 GW production capacity and EU support of up to EUR135mn ($146mn).
Peregrine Hydrogen and Tasmania Energy Metals have signed a letter of intent to install an innovative electrolysis technology at the future nickel processing site in Bell Bay, Tasmania.
Elemental Clean Fuels will develop a 10-megawatt green hydrogen production facility in Kamloops, in partnership with Sc.wén̓wen Economic Development and Kruger Kamloops Pulp L.P., to replace part of the natural gas used at the industrial site.
Driven by green hydrogen demand and state-backed industrial plans, the global electrolyser market could reach $42.4bn by 2034, according to the latest forecast by Future Market Insights.
Driven by mobility and alkaline electrolysis, the global green hydrogen market is projected to grow at a rate of 60 % annually, reaching $74.81bn in 2032 from $2.79bn in 2025.
Plug Power will supply a 5MW PEM electrolyser to Hy2gen’s Sunrhyse project in Signes, marking a key step in expanding RFNBO-certified hydrogen in southern France.
The cross-border hydrogen transport network HY4Link receives recognition from the European Commission as a project of common interest, unlocking access to funding and integration into Europe’s energy infrastructure.
The withdrawal of Stellantis weakens Symbio, which is forced to drastically reduce its workforce at the Saint-Fons plant, despite significant industrial investment backed by both public and private stakeholders.
German steelmaker Thyssenkrupp plans to cut 11,000 jobs and reduce capacity by 25% as a condition to enable the sale of its steel division to India’s Jindal Steel.
Snam strengthens its position in hydrogen and CO₂ infrastructure with EU-backed SoutH2 corridor and Ravenna hub, both included in the 2025 list of strategic priorities for the European Union.
Driven by industrial demand and integration with renewable energy, the electrolyzer market is projected to grow 38.2% annually, rising from $2.08bn in 2025 to $14.48bn by 2031.

All the latest energy news, all the time

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.