Hydrogen electrolysers: Transformation of the sector in sight

In an ever-changing renewable energy landscape, the booming electrolytic (green) hydrogen sector has made remarkable progress. Over 85 million tonnes per year of electrolytic hydrogen projects have been announced.

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Transformation de l'hydrogène électrolytique

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The electrolytic hydrogen sector is booming, with consolidation of players and technologies underway. Currently, more than 103 electrolyser installations are operational, and over 200 are planned, with a growing diversity of technologies, including alkaline electrolysers, PEMs, as well as new technologies such as AEM, MFE and E-Tac. This consolidation should reduce the number of dominant players on the market, favoring segmentation for specific applications.

 

Increased product segmentation

Increased product segmentation. Leading electrolyser manufacturers are currently developing their portfolios to meet specific market applications. Currently, the market is characterized by two key offerings: small-scale containerized solutions, known for their rapid deployment and easy installation, and larger-scale industrial electrolysers, often installed in consortia by engineering, procurement and construction (EPC) companies, particularly for industrial applications. The variety of projects announced demonstrates different end-use and energy supply strategies, requiring specialized cell configurations.

 

Standardization for Large-Scale Electrolytic Projects

The standardization of electrolyzers for large-scale projects aims to simplify design by enabling the use of batteries from different manufacturers. Indeed, this could reduce risk and give greater flexibility to engineering, procurement and construction (EPC) companies, who currently work closely with preferred manufacturers. This approach would diversify supply sources and reduce product risks, thus promoting greater standardization in the sector.

 

Electrode-centric value chain

The electrolytic hydrogen value chain focuses on optimizing electrodes, a central element influencing cell cost, efficiency and flexibility. Innovation in this field is aimed at increasing current density, using more efficient and cost-effective materials, reducing electrode spacing and increasing reaction temperature. Indeed, this approach is similar to the importance of the processor in the computer industry. Two integration models – strong vertical integration and weak vertical integration – are predominant in this context.

Competition between the West and China to dominate electrolytic hydrogen technology is intense, with significant Western investment in the sector. However, the future of this industry remains uncertain, as it depends on factors such as policies, technological innovations, economic dynamics and global partnerships that will continue to shape its evolution.

 

The electrolytic hydrogen industry is undergoing an exciting period of transformation. Players and technologies are consolidating, increased product segmentation is emerging, standardization and standardization of electrolyzers for large-scale projects are gaining in importance, and competition is emerging between the West and China to dominate electrolytic hydrogen technology.

European Energy increases the capacity of its Måde Power-to-X site to 8.1 MW, with a new electrolyser in service and ongoing tests for commercial production in 2026.
Lhyfe aims to double its revenue next year, refocuses industrial priorities and plans a 30% cost reduction starting in 2026 to accelerate profitability.
Plug Power has completed the installation of a 5 MW PEM electrolyzer for Cleanergy Solutions Namibia, marking the launch of Africa’s first fully integrated green hydrogen production and distribution site.
Next Hydrogen completes a $20.7mn private placement led by Smoothwater Capital, boosting its ability to commercialise alkaline electrolysers at scale and altering the company’s control structure.
Gasunie and Thyssengas have signed an agreement to convert existing gas pipelines into hydrogen conduits between the Netherlands and Germany, facilitating integration of Dutch ports with German industrial regions.
The conditional power supply agreement for the Holmaneset project is extended to 2029, covering a ten-year electricity delivery period, as Fortescue continues feasibility studies.
HDF Energy partners with ABB to design a multi-megawatt hydrogen fuel cell system for vessel propulsion and auxiliary power, strengthening their position in the global maritime market.
SONATRACH continues its integration strategy into the green hydrogen market, with the support of European partners, through the Algeria to Europe Hydrogen Alliance (ALTEH2A) and the SoutH2 Corridor, aimed at supplying Europe with clean energy.
Operator GASCADE has converted 400 kilometres of gas pipelines into a strategic hydrogen corridor between the Baltic Sea and Saxony-Anhalt, now operational.
Lummus Technology and Advanced Ionics have started construction of a pilot unit in Pasadena to test a new high-efficiency electrolysis technology, marking a step toward large-scale green hydrogen production.
Nel ASA launches the industrial phase of its pressurised alkaline technology, with an initial 1 GW production capacity and EU support of up to EUR135mn ($146mn).
Peregrine Hydrogen and Tasmania Energy Metals have signed a letter of intent to install an innovative electrolysis technology at the future nickel processing site in Bell Bay, Tasmania.
Elemental Clean Fuels will develop a 10-megawatt green hydrogen production facility in Kamloops, in partnership with Sc.wén̓wen Economic Development and Kruger Kamloops Pulp L.P., to replace part of the natural gas used at the industrial site.
Driven by green hydrogen demand and state-backed industrial plans, the global electrolyser market could reach $42.4bn by 2034, according to the latest forecast by Future Market Insights.
Driven by mobility and alkaline electrolysis, the global green hydrogen market is projected to grow at a rate of 60 % annually, reaching $74.81bn in 2032 from $2.79bn in 2025.
Plug Power will supply a 5MW PEM electrolyser to Hy2gen’s Sunrhyse project in Signes, marking a key step in expanding RFNBO-certified hydrogen in southern France.
The cross-border hydrogen transport network HY4Link receives recognition from the European Commission as a project of common interest, unlocking access to funding and integration into Europe’s energy infrastructure.
The withdrawal of Stellantis weakens Symbio, which is forced to drastically reduce its workforce at the Saint-Fons plant, despite significant industrial investment backed by both public and private stakeholders.
German steelmaker Thyssenkrupp plans to cut 11,000 jobs and reduce capacity by 25% as a condition to enable the sale of its steel division to India’s Jindal Steel.
Snam strengthens its position in hydrogen and CO₂ infrastructure with EU-backed SoutH2 corridor and Ravenna hub, both included in the 2025 list of strategic priorities for the European Union.

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