Expansion and challenges in global refining: Outlook 2023-2024

The International Energy Agency (IEA) has revised upwards its forecasts for the refining sector, signalling major developments ahead.

Share:

Expansion mondiale du raffinage pétrolier

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25£/month*

*billed annually at 99£/year for the first year then 149,00£/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2£/month*
then 14.90£ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

According to the latest IEA report published on November 14, global oil refining forecasts for 2023 and 2024 have been revised upwards, anticipating significant increases in production. For 2023, global crude oil processing is expected to increase by 1.9 million barrels per day (b/d), followed by an increase of one million b/d in 2024, reaching an average of 82.6 and 83.6 million b/d respectively.
This upward revision is due in part to unexpected refining activity in September, driven mainly by record performance in China, with 15.7 million b/d, and increased activity in OECD countries. These figures exceed previous estimates, pointing to stronger momentum in the sector.

China’s impact and the emergence of new capacities

China played a major role in this annual growth. However, China’s impact is set to diminish as we move towards 2024. This transition is explained by the increase in refining capacity in other regions, notably with the commissioning of the Duqm refinery in Oman and the Dangote refinery in Nigeria.

Challenges for existing refineries

The Duqm refinery, which began operations earlier in 2023, is already increasing its exports. The first deliveries of crude oil from the Dangote refinery in Nigeria are expected in December, from the national oil company NNPC. The Al-Zour refinery in Kuwait also increased its capacity this year, with the imminent announcement of full commissioning.
Increased capacity in crude oil exporting countries will lead to a reconfiguration of market flows for crude oil and refined products. This presents a challenge for refineries that lack scale, a protected domestic market or are at the upper end of the industry’s cost curve.

Unexpected performance in refining activities

In addition, the IEA expects global refining activity to reach an unprecedented annual peak of 84.2 million b/d in December, after falling to 81 million b/d in October. Refining activity in September, although down on the previous month in OECD countries due to maintenance, was stronger than expected in all three OECD regions: Europe, Asia-Pacific and the Americas.
This better-than-expected performance suggests that maintenance work started later than expected, contributing to a lower estimate for October activity. The extraordinary strength of refining margins probably encouraged refiners to maximize throughputs wherever possible.

Future prospects and geopolitical implications

In Europe, several refineries, including Gelsenkirchen, Holborn and MiRo in Germany, Gothenburg in Sweden, as well as Stanlow and Pembroke in the UK, have carried out work. In China, although refineries recorded record processing levels in September, seasonal maintenance is expected to reduce activity in October and November. In addition, the lack of crude oil import quotas for independent companies should limit activity levels until the end of the year.
In the Middle East, refining activities increased in September and October thanks to the ramp-up of Duqm, offsetting regional maintenance. In Russia, the IEA estimated refining activity at 5.4 million b/d in September, probably due to planned maintenance work. October activity is expected to decline further to 5.2 million b/d, but it is assumed that Russian activity will recover towards the end of the year. Maintenance at Russian refineries, which began in August and peaked in September and October, is gradually winding down in November, with all work scheduled for completion by the end of the month.

The planned increase in global refining capacity in 2023 and 2024, driven by new facilities in China, the Middle East and Africa, represents a significant change in the global energy landscape. While some regions are experiencing expansion, others, such as Russia and Europe, are navigating distinct challenges. These developments suggest a future where market dynamics are increasingly influenced by complex geopolitical and economic factors, offering both opportunities and challenges for the global refining industry.

The removal of two Brazilian refiners and Petrobras’ pricing offensive reshuffle spot volumes around Santos and Paranaguá, shifting competition ahead of a planned tax increase in early 2026.
Shell Pipeline has awarded Morrison the construction of an elevated oil metering facility at Fourchon Junction, a strategic project to strengthen crude transport capacity in the Gulf of Mexico.
An arrest warrant has been issued against Timipre Sylva over the alleged diversion of public funds intended for a modular refinery. This new case further undermines governance in Nigeria’s oil sector.
With only 35 days of gasoline left, Bulgaria is accelerating measures to secure supply before US sanctions on Lukoil take effect on November 21.
Russia is negotiating the sale of its stake in Serbian oil company NIS as US sanctions threaten the operations of the company, which plays a key role in Serbia’s economy.
TotalEnergies, QatarEnergy and Petronas have signed a production sharing contract to explore the offshore S4 block in Guyana, marking a new step in the country’s opening to operators beyond ExxonMobil.
India boosts crude imports from Angola amid tightening U.S. sanctions on Russia, seeking low-risk legal diversification as scrutiny over cargo origins increases.
The shutdown of Karlshamn-2 removes 335 MW of heavy fuel oil capacity from southern Sweden, exposing the limits of a strategic reserve model approved but inoperative, and increasing pressure on winter supply security.
The Bulgarian government has increased security around Lukoil’s Burgas refinery ahead of a state-led takeover enabled by new legislation designed to circumvent international sanctions.
Faced with US sanctions targeting Lukoil, Bulgaria adopts emergency legislation allowing direct control over the Balkans’ largest refinery to secure its energy supply.
MEG Energy shareholders have overwhelmingly approved the acquisition by Cenovus, marking a critical milestone ahead of the expected transaction closing later in November.
Petrobras reported a net profit of $6 billion in the third quarter, supported by rising production and exports despite declining global oil prices.
Swiss trader Gunvor has withdrawn its $22bn offer to acquire Lukoil’s international assets after the US Treasury announced it would block any related operating licence.
The Trump administration will launch on December 10 a major oil lease sale in the Gulf of Mexico, with a second auction scheduled in Alaska from 2026 as part of its offshore hydrocarbons expansion agenda.
The US group increased its dividend and annual production forecast, but the $1.5bn rise in costs for the Willow project in Alaska is causing concern in the markets.
Canadian producer Saturn Oil & Gas exceeded its production forecast in the third quarter of 2025, driven by a targeted investment strategy, debt reduction and a disciplined shareholder return policy.
Aker Solutions has secured a five-year brownfield maintenance contract extension with ExxonMobil Canada, reinforcing its presence on the East Coast and workforce in Newfoundland and Labrador.
With average oil production of 503,750 barrels per day, Diamondback Energy strengthens its profitability and continues its share buyback and strategic asset divestment programme.
International Petroleum Corporation exceeded its operational targets in the third quarter, strengthened its financial position and brought forward production from its Blackrod project in Canada.
Norwegian firm DNO increases its stake in the developing Verdande field by offloading non-core assets to Aker BP in a cash-free transaction.

All the latest energy news, all the time

Annual subscription

8.25£/month*

*billed annually at 99£/year for the first year then 149,00£/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2£/month*
then 14.90£ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.