Expansion and challenges in global refining: Outlook 2023-2024

The International Energy Agency (IEA) has revised upwards its forecasts for the refining sector, signalling major developments ahead.

Share:

Expansion mondiale du raffinage pétrolier

Comprehensive energy news coverage, updated nonstop

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

FREE ACCOUNT

3 articles offered per month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 35,000 articles • 150+ analyses per week

According to the latest IEA report published on November 14, global oil refining forecasts for 2023 and 2024 have been revised upwards, anticipating significant increases in production. For 2023, global crude oil processing is expected to increase by 1.9 million barrels per day (b/d), followed by an increase of one million b/d in 2024, reaching an average of 82.6 and 83.6 million b/d respectively.
This upward revision is due in part to unexpected refining activity in September, driven mainly by record performance in China, with 15.7 million b/d, and increased activity in OECD countries. These figures exceed previous estimates, pointing to stronger momentum in the sector.

China’s impact and the emergence of new capacities

China played a major role in this annual growth. However, China’s impact is set to diminish as we move towards 2024. This transition is explained by the increase in refining capacity in other regions, notably with the commissioning of the Duqm refinery in Oman and the Dangote refinery in Nigeria.

Challenges for existing refineries

The Duqm refinery, which began operations earlier in 2023, is already increasing its exports. The first deliveries of crude oil from the Dangote refinery in Nigeria are expected in December, from the national oil company NNPC. The Al-Zour refinery in Kuwait also increased its capacity this year, with the imminent announcement of full commissioning.
Increased capacity in crude oil exporting countries will lead to a reconfiguration of market flows for crude oil and refined products. This presents a challenge for refineries that lack scale, a protected domestic market or are at the upper end of the industry’s cost curve.

Unexpected performance in refining activities

In addition, the IEA expects global refining activity to reach an unprecedented annual peak of 84.2 million b/d in December, after falling to 81 million b/d in October. Refining activity in September, although down on the previous month in OECD countries due to maintenance, was stronger than expected in all three OECD regions: Europe, Asia-Pacific and the Americas.
This better-than-expected performance suggests that maintenance work started later than expected, contributing to a lower estimate for October activity. The extraordinary strength of refining margins probably encouraged refiners to maximize throughputs wherever possible.

Future prospects and geopolitical implications

In Europe, several refineries, including Gelsenkirchen, Holborn and MiRo in Germany, Gothenburg in Sweden, as well as Stanlow and Pembroke in the UK, have carried out work. In China, although refineries recorded record processing levels in September, seasonal maintenance is expected to reduce activity in October and November. In addition, the lack of crude oil import quotas for independent companies should limit activity levels until the end of the year.
In the Middle East, refining activities increased in September and October thanks to the ramp-up of Duqm, offsetting regional maintenance. In Russia, the IEA estimated refining activity at 5.4 million b/d in September, probably due to planned maintenance work. October activity is expected to decline further to 5.2 million b/d, but it is assumed that Russian activity will recover towards the end of the year. Maintenance at Russian refineries, which began in August and peaked in September and October, is gradually winding down in November, with all work scheduled for completion by the end of the month.

The planned increase in global refining capacity in 2023 and 2024, driven by new facilities in China, the Middle East and Africa, represents a significant change in the global energy landscape. While some regions are experiencing expansion, others, such as Russia and Europe, are navigating distinct challenges. These developments suggest a future where market dynamics are increasingly influenced by complex geopolitical and economic factors, offering both opportunities and challenges for the global refining industry.

Subsea7 has secured a subsea installation contract from LLOG for the Buckskin South project, scheduled for execution between 2026 and 2027, strengthening its position in the Gulf of Mexico and boosting its order book visibility.
Global crude oil production is expected to rise by 0.8 million barrels per day in 2026, with Brazil, Guyana and Argentina contributing 50% of the projected increase.
Interceptions of ships linked to Venezuelan oil are increasing, pushing shipowners to suspend operations as PDVSA struggles to recover from a cyberattack that disrupted its logistical systems.
Harbour Energy acquires US offshore operator LLOG for $3.2bn, adding 271 million barrels in reserves and establishing a fifth operational hub in the Gulf of Mexico.
The agreement signed with Afreximbank marks a strategic shift for Heirs Energies, aiming to scale up its exploration and production operations on Nigeria's OML 17 oil block.
Oritsemeyiwa Eyesan’s appointment as head of Nigeria’s oil regulator marks a strategic shift as the country targets $10bn in upstream investment through regulatory reform and transparent licensing.
Baghdad states that all international companies operating in Kurdistan’s oil fields must transfer their production to state marketer SOMO, under the agreement signed with Erbil in September.
Chinese oil group CNOOC continues its expansion strategy with a new production start-up in the Pearl River Basin, marking its ninth offshore launch in 2025.
A train carrying over 1,200 tonnes of gasoline produced in Azerbaijan entered Armenia on December 19, marking the first commercial operation since recent conflicts, with concrete implications for regional transit.
Subsea 7 has secured a new extension of its frame agreement with Equinor for subsea inspection, maintenance and repair services through 2027, deploying the Seven Viking vessel on the Norwegian Continental Shelf.
Caracas says Iran has offered reinforced cooperation after the interception of two ships carrying Venezuelan crude, amid escalating tensions with the United States.
US authorities intercepted a second oil tanker carrying Venezuelan crude, escalating pressure on Caracas amid accusations of trafficking and tensions over sanctioned oil exports.
California Resources Corporation completed an all-stock asset transfer with Berry Corporation, strengthening its oil portfolio in California and adding strategic exposure in the Uinta Basin.
The Ugandan government aims to authorise its national oil company to borrow $2 billion from Vitol to fund strategic projects, combining investments in oil infrastructure with support for national logistics needs.
British company BP appoints Meg O'Neill as CEO to lead its strategic refocus on fossil fuels, following the abandonment of its climate ambitions and the early departure of Murray Auchincloss.
The Venezuelan national oil company has confirmed the continuity of its crude exports, as the United States enforces a maritime blockade targeting sanctioned vessels operating around the country.
Baker Hughes will supply advanced artificial lift systems to Kuwait Oil Company to enhance production through integrated digital technologies.
The United States has implemented a full blockade on sanctioned tankers linked to Venezuela, escalating restrictions on the South American country's oil flows.
Deliveries of energy petroleum products fell by 4.5% in November, driven down by a sharp decline in diesel, while jet fuel continues its growth beyond pre-pandemic levels.
ReconAfrica is finalising preparations to test the Kavango West 1X well in Namibia, while expanding its portfolio in Angola and Gabon to strengthen its presence in sub-Saharan Africa.

All the latest energy news, all the time

Annual subscription

8.25$/month*

*billed annually at 99$/year for the first year then 149,00$/year ​

Unlimited access - Archives included - Pro invoice

Monthly subscription

Unlimited access • Archives included

5.2$/month*
then 14.90$ per month thereafter

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.