The Dawn of Green Hydrogen: An Industrial Revolution in Steel

European heavy industry is undergoing a major transformation with the adoption of green hydrogen.

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Europe is witnessing an industrial revolution, with the rise of green hydrogen as a pillar of the energy transition. At the heart of this transformation is an ambitious project to produce green hydrogen in industrial quantities, a crucial initiative to decarbonize heavy industry. The installation of Europe’s largest electrolyzer symbolizes this project.

Thyssenkrupp and the Green Steel Revolution

Against this backdrop, green hydrogen is seen as a promising alternative to fossil fuels in key sectors such as the steel industry. In fact, German steelmaker Thyssenkrupp is planning to transform its historic blast furnaces by adopting this technology. The use of hydrogen for the direct reduction of iron ore could revolutionize steel production, replacing coal, which has been used for over a century and a half.

Siemens Energy and Air Liquide: Partners in Innovation

This initiative is not isolated. Other major industry players, such as Siemens Energy and Air Liquide, have also entered the green hydrogen race. Their collaboration has resulted in the creation of a gigafactory for the manufacture of electrolysis modules, which will play a key role in the large-scale production of green hydrogen.

The Challenges of Financing and Generating Decarbonized Electricity

Government support for these projects is undeniable. French Industry Minister Roland Lescure and German Chancellor Olaf Scholz expressed their enthusiasm for these initiatives, highlighting their potential to radically transform energy-intensive industries. This transition is urgently needed, particularly in regions historically dependent on coal and gas, such as North Rhine-Westphalia, which plays a crucial role in the German chemical and steel industries.
Nevertheless, there are major challenges facing this transition to green hydrogen. Financing such projects and increasing the amount of carbon-free electricity needed to run them remain major obstacles. The energy crisis exacerbated by the conflict in Ukraine has also highlighted Europe’s vulnerability in terms of energy supply, prompting some manufacturers to rethink their investment strategies.

North Rhine-Westphalia at the Heart of the Energy Transition

Thyssenkrupp, in particular, has already secured power supply agreements for its first electrolyser-equipped site, but the scale of future needs remains a challenge. The company expects to require up to 500,000 tonnes of hydrogen per year for its direct iron reduction systems, an astronomical amount compared with the current production capacity of the Oberhausen electrolyzer.
These developments signal a profound change in the way Europe sees its energy future. The next three years will be crucial in determining whether the hydrogen market can really take off, and whether traditional industries will be able to adapt in time to meet the challenges of climate change.

Europe is at the dawn of a new era, with green hydrogen at the heart of its industrial revolution. This transition, though fraught with obstacles, offers an unprecedented opportunity to reshape heavy industry and make progress in the fight against climate change. The success of this paradigm shift will depend on collaboration between companies, governments and innovators, and on the collective will to prioritize a sustainable future.

The French government has issued an exclusive mining exploration permit to TBH2 Aquitaine to explore natural hydrogen in the Pyrénées-Atlantiques, bringing the young company’s total number of authorisations to two.
Hurricane Ventures, the investment fund affiliated with the University of Tulsa, has invested in Tobe Energy, a startup developing a membrane-free electrolysis system to produce low-cost clean hydrogen at industrial scale.
RWE has started commissioning a 100 MW electrolyser in Lingen, the first phase of a 300 MW project set to supply TotalEnergies’ refinery via a new hydrogen network under construction.
European Energy increases the capacity of its Måde Power-to-X site to 8.1 MW, with a new electrolyser in service and ongoing tests for commercial production in 2026.
Lhyfe aims to double its revenue next year, refocuses industrial priorities and plans a 30% cost reduction starting in 2026 to accelerate profitability.
Plug Power has completed the installation of a 5 MW PEM electrolyzer for Cleanergy Solutions Namibia, marking the launch of Africa’s first fully integrated green hydrogen production and distribution site.
Indian group AM Green has signed a memorandum of understanding with Japanese conglomerate Mitsui to co-finance a one million tonne per year integrated low-carbon aluminium production platform.
Next Hydrogen completes a $20.7mn private placement led by Smoothwater Capital, boosting its ability to commercialise alkaline electrolysers at scale and altering the company’s control structure.
Primary Hydrogen plans to launch its initial drilling programme at the Wicheeda North site upon receiving its permit in early 2026, while restructuring its internal exploration functions.
Gasunie and Thyssengas have signed an agreement to convert existing gas pipelines into hydrogen conduits between the Netherlands and Germany, facilitating integration of Dutch ports with German industrial regions.
The conditional power supply agreement for the Holmaneset project is extended to 2029, covering a ten-year electricity delivery period, as Fortescue continues feasibility studies.
HDF Energy partners with ABB to design a multi-megawatt hydrogen fuel cell system for vessel propulsion and auxiliary power, strengthening their position in the global maritime market.
SONATRACH continues its integration strategy into the green hydrogen market, with the support of European partners, through the Algeria to Europe Hydrogen Alliance (ALTEH2A) and the SoutH2 Corridor, aimed at supplying Europe with clean energy.
Operator GASCADE has converted 400 kilometres of gas pipelines into a strategic hydrogen corridor between the Baltic Sea and Saxony-Anhalt, now operational.
Lummus Technology and Advanced Ionics have started construction of a pilot unit in Pasadena to test a new high-efficiency electrolysis technology, marking a step toward large-scale green hydrogen production.
Nel ASA launches the industrial phase of its pressurised alkaline technology, with an initial 1 GW production capacity and EU support of up to EUR135mn ($146mn).
Peregrine Hydrogen and Tasmania Energy Metals have signed a letter of intent to install an innovative electrolysis technology at the future nickel processing site in Bell Bay, Tasmania.
Elemental Clean Fuels will develop a 10-megawatt green hydrogen production facility in Kamloops, in partnership with Sc.wén̓wen Economic Development and Kruger Kamloops Pulp L.P., to replace part of the natural gas used at the industrial site.
Driven by green hydrogen demand and state-backed industrial plans, the global electrolyser market could reach $42.4bn by 2034, according to the latest forecast by Future Market Insights.
Driven by mobility and alkaline electrolysis, the global green hydrogen market is projected to grow at a rate of 60 % annually, reaching $74.81bn in 2032 from $2.79bn in 2025.

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