Masdar and EMSTEEL: A Pilot Project Uses Green Hydrogen to Reduce Emissions in Steel Production

Masdar and EMSTEEL, based in Abu Dhabi, conduct a pilot project to produce steel using green hydrogen, aiming to reduce the carbon footprint of the steel industry in a region where heavy industry is essential.

Share:

Comprehensive energy news coverage, updated nonstop

8.25€/month*

*billed annually at 99€/year for the first year then 149,00€/year ​

Unlimited access • Archives included • Professional invoice

OTHER ACCESS OPTIONS

7-Day Pass

Up to 50 articles accessible for 7 days, with no automatic renewal

3 €/week*

FREE ACCOUNT

3 articles/month

FREE

*Prices are excluding VAT, which may vary depending on your location or professional status

Since 2021: 30,000 articles • 150+ analyses per week

The steel industry is a significant CO₂ emitter, accounting for approximately 7 to 8% of global emissions. Steel production relies on processes that require the use of coal to extract iron from ore, which is particularly energy-intensive and polluting. In this context, the pilot project conducted in Abu Dhabi by Masdar, a UAE-based renewable energy company, and EMSTEEL, the largest public steel producer in the United Arab Emirates, utilizes an innovative alternative to reduce these emissions by replacing coal with green hydrogen in the extraction process.

Green hydrogen is produced through water electrolysis powered by renewable energy sources such as solar or wind, enabling a production process without direct CO₂ emissions. This project marks the first of its kind in the Middle East and North Africa to use this technology in the steel industry. By minimizing the use of fossil sources, this process offers a cleaner alternative for producing steel, an essential material in the construction and infrastructure sectors.

Meeting the Decarbonization Needs of the Steel Industry

The demand for low-carbon construction materials is growing globally. The project by Masdar and EMSTEEL demonstrates how the integration of green hydrogen in the steel process can not only reduce CO₂ emissions but also align the sector with global energy transition goals. This initiative supports the United Arab Emirates’ strategy to promote sustainable materials, notably through the National Green Certificates Program launched in 2024 by the Ministry of Energy and Infrastructure.

A Model for Industrial Decarbonization Through Green Hydrogen

The use of green hydrogen in heavy industrial processes, such as steelmaking, represents a promising avenue to reduce the carbon footprint of sectors that are challenging to decarbonize. By exploring this solution, Masdar and EMSTEEL underscore the transformative potential of green hydrogen in the steel industry and its relevance for low CO₂ emissions production. The project thus offers a replicable model for other industrially active countries.

National Objectives and Strategic Role of Green Hydrogen

This pilot project is part of the United Arab Emirates’ Low Carbon Hydrogen Policy, which promotes the use of low-carbon hydrogen as a pillar of energy transition. This policy is integrated into the UAE’s National Hydrogen Strategy, with the goal of positioning the country as a leader in low CO₂ hydrogen production by 2031, to meet international emission reduction requirements and enhance energy security.

Plug Power finalised a deal with an institutional investor to raise $370mn through the immediate exercise of warrants, with the possibility of securing an additional $1.4bn if new warrants are exercised.
Air Liquide announces a $50mn investment to strengthen its hydrogen network on the US Gulf Coast, following long-term contracts signed with two major American refiners.
Global demand for industrial gases will grow on the back of hydrogen expansion, carbon capture technologies, and advanced use in healthcare, electronics, and low-carbon fuel manufacturing.
Green ammonia reaches a new industrial milestone with 428 active projects and over $11bn in investments, highlighting accelerated sector growth across Asia, the Middle East, Europe and the Americas.
Nel Hydrogen US will supply a containerised electrolyser to H2 Energy for a hydrogen production facility commissioned by the Association for Waste Disposal in Buchs, Switzerland.
UK-based manufacturer ITM Power has signed an engineering contract for a green hydrogen project shortlisted under the country's second Hydrogen Allocation Round.
Agfa strengthens its industrial position with the launch of a ZIRFON membrane production site for electrolyzers, backed by a €11mn European subsidy.
Driven by Air Liquide and SEGULA Technologies, the ROAD TRHYP project aims to lower hydrogen transport costs and improve safety through a series of technical innovations by 2030.
Qair obtains structured bank financing of €55mn for its Hyd’Occ ecosystem, integrating renewable hydrogen production and distribution in Occitanie, with commissioning scheduled before the end of 2025.
Swedish firm Metacon has secured a EUR7.1mn ($7.7mn) contract to deliver a 7.5 MW electrolysis plant to Elektra Power SRL, marking its operational entry into the Romanian market.
The Clean Hydrogen Partnership has closed its first call for Project Development Assistance (PDA), totaling 36 applications from 18 countries. Results are expected in October, with support starting in November.
Kandla port plans a 150,000-ton-per-year integrated renewable methanol unit, targeting the growing fleet of compliant vessels on the Singapore-Rotterdam maritime route.
OMV is investing several hundred million euros in a 140 MW electrolysis unit in Austria, set to produce 23,000 tonnes of green hydrogen annually to supply its Schwechat refinery.
Jolt Green Chemical Industries appoints Dyar Al-Safwah to engineer a high-performance electrode facility at King Salman Energy Park, backed by the Ministry of Energy.
With the certification of three new sites, Lhyfe takes the lead in the European RFNBO hydrogen market, reaching 21 MW of installed capacity across France and Germany.
VINSSEN becomes a central player in designing the world’s first commercial transport vessel fully powered by a fuel cell using ammonia as a hydrogen carrier.
The global hydrogen production market is expected to more than double by 2035, supported by technological advances and growing demand from transport, heavy industry and decarbonised energy systems.
Accelera will supply a 5MW electrolysis system at the Port of Schweinfurt, aiming to produce 2.2 tonnes of green hydrogen daily for industrial and logistics applications in central Germany.
The Sauda municipal council has approved the zoning plan for the Iverson project, paving the way for a 270 MW electrolysis facility powered by hydropower to produce renewable ammonia.
Sinopec reaches a milestone in hydrogen logistics with a 1,500 km journey from Shanghai to Hubei, supported by a network of 146 stations and 11 supply centres.

All the latest energy news, all the time

8.25€/month*

*billed annually at 99€/year for the first year then 149,00€/year ​

Unlimited access - Archives included - Pro invoice

7 DAY PASS

Up to 50 items can be consulted for 7 days,
without automatic renewal

3€/week*

*Prices shown are exclusive of VAT, which may vary according to your location or professional status.

Since 2021: 30,000 articles - +150 analyses/week.